MPI Service Team Successfully Completes Commissioning of HGH Kiln Scanners in Pakistan Maple Leaf Cement and UAE JSW Cement
In a significant achievement for the cement industry, MPI Service team has successfully completed the commissioning of two state-of-the-art HGH Infrared Systems Kiln Scanners. The installations took place at Maple Leaf Cement Factory Limited in Pakistan and JSW Cement in the UAE, marking a milestone in the advancement of cement manufacturing technology.
The commissioning process involved a meticulous series of steps to ensure the seamless integration of the scanners into the cement production processes. The MPI Service team carried out the following tasks as part of the commissioning process:
Site Survey:
The first step involved conducting a comprehensive site survey to assess the condition of the installed scanners. The team carefully inspected the equipment to ensure it was in optimal working condition. Additionally, the kiln and tyre switches were installed to enable efficient functioning.
Setting Up Kiln Scanner Optimal Position:
Using advanced tools such as an oscilloscope, the team determined the best position for the kiln scanner. The aim was to achieve an optimal view of the kiln, enabling accurate monitoring and analysis of the production process.
Installation of PC and Configuration:
To facilitate the operation of the kiln scanners, a personal computer (PC) was installed and configured at each site. This allowed for seamless integration with the existing systems and streamlined data collection.
Setting Up Software Parameters:
The MPI Service team meticulously configured the software parameters to ensure the kiln scanners functioned at their best. This included setting up the refractory parameters, kiln and tyre switch migration, linearization, and launching the optimal image for accurate monitoring.
By leveraging cutting-edge technology, cement manufacturers can now monitor critical parameters in real-time, identify potential issues promptly, and make informed decisions to optimize the production process. The HGH Kiln Scanners offer a level of precision and accuracy that greatly benefits the cement industry, leading to improved product quality and reduced operational costs.
The collaboration between MPI Service and both Pakistan Maple Leaf Cement and UAE JSW Cement highlights the commitment of these companies to embrace innovative solutions and adopt the latest technologies in their production processes. The successful commissioning of the HGH kiln scanners is a testament to their dedication to excellence and continuous improvement.